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PRICING INCLUDES ON-SITE INSTALLATION WITHIN CONTIGUOUS US.
Continuous distillation, a form of distillation, is an ongoing separation in which a mixture is continuously (without interruption) fed into the process and separated fractions are removed continuously as output streams. Distillation is the separation or partial separation of a liquid feed mixture into components or fractions by selective boiling (or evaporation) and condensation. The process produces at least two output fractions. These fractions include at least one volatile distillate fraction, which has boiled and been separately captured as a vapor condensed to a liquid, and practically always a bottoms (or residuum) fraction, which is the least volatile residue that has not been separately captured as a condensed vapor.
Ai STAINLESS STEEL THIN FILM DISTILLATION SYSTEM FEATURES
Jacketed main evaporator body increases efficiency and protects user from high surface temperature
High precision PTFE rollers (or blades) and inner stainless steel surface allow a complete and uniform thin film on the heated surface and leave minimum process residue
Easy accessed low-placed jacketed material feeding flask
Improved simple design jacketed feeding tube for easy maintenance
Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
Driving motor with magnetic coupling sealing ensures a high vacuum level
Constructed with stainless steel and Viton gaskets for ultimate corrosion resistance
Auto delay safety circuit for diffusion pump cooling
Heavy-duty stainless steel frame with swivel casters and leveling feet for mobility and stability
Redesigned drain port with sight glass for easy cleaning and maintenance.
Installation included in the price within contiguous 48 US states
Cold Traps are only suitable for use with dry ice or a cold finger chiller such as an IP-80 or TC100/TC100E. Always wear proper PPE when handling dry ice.
ETL tested to UL and CSA standards
CAUTION!
Never fill circulated heaters or chillers with water, always use Ai or manufacturer's recommended fluid
Always leave ample fluid space in heater reservoir to allow fluid heat expansion
Always keep system vacuum passage or drain valve open when heating up circulation jackets
Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits
3L to 8L per hour (base on processes and material fed)
Main Evaporator
Evaporating area: approximately 2,500 cm^2 Material: stainless steel Fluid jacket volume: approx. 3.5L Heated circulator: 3kW heater, 300°C maximum operating temperature
Main Condenser
Condensing area: approximately 2,500 cm^2 Material: stainless steel Style: straight column Fluid jacket volume: approx. 2L Cooling/heated circulator: 2kW heater, -20°C to 100°C operating temperature
Wiping System
Style: roller or wiper Roller/blade material: PTFE Driving motor: speed-adjustable with magnetic coupling Motor controller: DELTA
Cold Trap
Material: stainless steel Depth: 16" Quantity: two Immersion cooler: PolyScience -80°C IP80 or Huber -100°C TC100 Receiving flask volume: 1L
Feeding System
Gear pump x 1 Speed: 20L/hour max. (2.4 mL/turn, 135 turn/minute), adjustable Material: stainless steel body with Viton gaskets Style: jacketed, heated Recommended circulating thermal fluid temperature: 80°C to 120°C Flask: glass, 10L, jacketed, refillable during operation, with lid Flask jacket volume: approx. 4L Heating controller: OMRON Heated circulator: 2kW heater, 200°C maximum operating temperature Construction: jacketed, heated, insulated stainless steel tubing
Distillate/Residue Discharge
Gear pump x 1- Distillate Side Speed: 10L/hour max. (1.2 mL/turn, 135 turn/minute), adjustable Material: stainless steel body with Viton gaskets Style: jacketed, heated Recommended circulating thermal fluid temperature: 80°C to 120°C Sight glass: front glass sight with easy-remove clamp Heated circulator: 2kW heater, 200°C maximum operating temperature Construction: heated, insulated stainless steel tubing
Residue Discharge
Receiving flask volume: 10L Drain passage: heated, flask itself is unheated Heating: heated tape Heating controller: Omron Flask material of construction: 316L stainless steel with 3.3 borosilicate sight glass Recommended circulating thermal fluid temperature: 80°C to 120°C
Vacuum System
Vacuum gauge: Agilent gauge with LCD display for high vacuum application Vacuum pump: Welch CVRpro 30 with oil mist filter Diffusion pump: Agilent AX-65 (do NOT fill more than 30mL diffusion pump oil at a time)
Sealing gasket
All food-grade Viton
Electrical Control Cabinet
Wiper motor controller x 1 Gear pump controller x 2 Distillate discharge tubing heater controller x 1 Residue discharge tubing heater controller x 1 Main power switch x 1 Vacuum pump switch x 1 Diffusion pump switch x 1
Main Mounting Frame
Heavy duty stainless steel, mounted on four swivel casters with leveling feet
Main Power
230V +/-5V, 1~phase 60Hz (50Hz power for Europe and Asia available upon request)
PRICING INCLUDES ON-SITE INSTALLATION WITHIN CONTIGUOUS US.
Continuous distillation, a form of distillation, is an ongoing separation in which a mixture is continuously (without interruption) fed into the process and separated fractions are removed continuously as output streams. Distillation is the separation or partial separation of a liquid feed mixture into components or fractions by selective boiling (or evaporation) and condensation. The process produces at least two output fractions. These fractions include at least one volatile distillate fraction, which has boiled and been separately captured as a vapor condensed to a liquid, and practically always a bottoms (or residuum) fraction, which is the least volatile residue that has not been separately captured as a condensed vapor.
Ai STAINLESS STEEL THIN FILM DISTILLATION SYSTEM FEATURES
Jacketed main evaporator body increases efficiency and protects user from high surface temperature
High precision PTFE rollers (or blades) and inner stainless steel surface allow a complete and uniform thin film on the heated surface and leave minimum process residue
Easy accessed low-placed jacketed material feeding flask
Improved simple design jacketed feeding tube for easy maintenance
Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
Driving motor with magnetic coupling sealing ensures a high vacuum level
Constructed with stainless steel and Viton gaskets for ultimate corrosion resistance
Auto delay safety circuit for diffusion pump cooling
Heavy-duty stainless steel frame with swivel casters and leveling feet for mobility and stability
Redesigned drain port with sight glass for easy cleaning and maintenance.
Installation included in the price within contiguous 48 US states
Cold Traps are only suitable for use with dry ice or a cold finger chiller such as an IP-80 or TC100/TC100E. Always wear proper PPE when handling dry ice.
ETL tested to UL and CSA standards
CAUTION!
Never fill circulated heaters or chillers with water, always use Ai or manufacturer's recommended fluid
Always leave ample fluid space in heater reservoir to allow fluid heat expansion
Always keep system vacuum passage or drain valve open when heating up circulation jackets
Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits