Ai 6" Glass Turnkey Thin Film Distillation System ETL

SKU
TG-6
Price: $143,677.00
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PRICING INCLUDES ON-SITE INSTALLATION WITHIN CONTIGUOUS US.

 

Ai GLASS THIN FILM DISTILLATION SYSTEM FEATURES

  • High precision PTFE rollers (or blades) and inner glass surface allow a complete and uniform thin film on the heated surface, and prevent process residue
  • Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
  • Low-placed feeding flask for ease of operation
  • Driving motor with magnetic coupling sealing ensures high vacuum level
  • Constructed with high borosilicate glass 3.3, stainless steel and Viton gaskets for ultimate corrosion resistance
  • Transparent glass system allows you to see through all processes
  • Auto delay safety circuit for diffusion pump cooling
  • Heavy duty stainless steel frame with swivel casters and leveling feet for mobility and stability
  • Agilent diffusion pump with oil level indicator
  • PolyScience immersion cooler down to -80°C (no dry ice needed)
  • Ai on-site installation within contiguous US included
  • Liquid Nitrogen (in cold trap) highly recommended for system to get to optimal vacuum levels
  • ETL tested to UL and CSA standards

 

CAUTION!

  • Never fill circulated heaters or chillers with water, always use Ai or manufacturer's recommended fluid
  • Always leave ample fluid space in heater reservoir to allow fluid heat expansion
  • Always keep system vacuum passage or drain valve open when heating up circulation jackets
  • Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits

 

 

Specifications

SPECIFICATIONS

 

 Model
 TG-6
 Throughput  2L to 5L per hour (base on processes and material fed)
 Main Evaporator



 Evaporating area: approximately 2,500 cm2
 Material: borosilicate glass
 Glass jacket volume: approx. 3L
 Heated circulator: 3kW heater, 300°C maximum operating temperature
 Main Condenser




 Condensing area: approximately 4,000 cm2
 Material: borosilicate glass
 Style: coil
 Glass jacket volume: approx. 1.5L
 Cooling/heated circulator: 2kW heater, -25°C to 200°C operating temperature
 Wiping System



 Style: roller or blade
 Roller/blade material: PTFE
 Driving motor: speed-adjustable with magnetic coupling
 Motor controller: DELTA

 Cold Trap

 

 Material: borosilicate glass with polyethylene lid
 Depth: 17"
 Quantity: one
 Receiving flask volume: 1L
 Immersion cooler: PolyScience -80°C IP80 or Huber -100°C TC100

 Feeding System
 

 

 

 

 

 Gear pump x 1
    Speed: 20L/hour max. (2.4 mL/turn, 135 turn/minute), adjustable
    Material: stainless steel body with Viton gaskets
    Style: jacketed, heated
    Recommended circulating thermal fluid temperature: 80°C to 120°C
 
Flask: glass, 10L, jacketed, refillable during operation, with lid
 Flask jacket volume: approx. 4L
 Heating controller: OMRON
 Heated circulator: 2kW heater, 200°C maximum operating temperature
 Construction: jacketed, heated, insulated stainless steel tubing

 Distillate Discharge

 

 Receiving flask volume: 10L, glass
 Drain passage: non-heated
 Sealing gasket: Viton

 Residue Discharge

 

 

 Receiving flask volume: 10L, glass
 Drain passage: heated and insulated
 Heating: heated tape with insulation
 Heating controller: Omron
 Sealing gasket: Viton
 Recommended circulating thermal fluid temperature: 80°C to 120°C

 Vacuum System

 

 Vacuum gauge: Agilent gauge with LCD display for high vacuum application
 Vacuum pump: Welch CVRpro 30 with oil mist filter
 Diffusion pump: Agilent AX-65 (do NOT fill more than 30mL diffusion pump oil at a time)

 Sealing gasket

 All food grade Viton

 Electrical Control Cabinet



 

 

 Wiper motor controller x 1
 Gear pump controller x 1
 Feeding tubing heater controller x 1
 Residue discharge heater controller x 1
 Main power switch x 1
 Vacuum pump switch x 1
 Diffusion pump switch x 1
 Main Mounting Frame  Heavy duty stainless steel, mounted on four swivel casters with leveling feet
 Main Power
 230V +/-5V, 1~phase 60Hz (50Hz power for Europe and Asia available upon request)
 Unit dimensions ,weight
86x25x78", 1150lbs 
 Shipping dimensions ,weight
1 Crate: 97x31x81", 1197 lbs
1 pallet: 40x48x42", 450 lbs
 Compliance  ETL tested to UL and CSA standards
 Product brochure  Download
Standard Packages

COMPONENT LIST

Component description

Quantity

Part image

CHILLER/HEATER
HUBER KISS 205B 200C 5L 14L/min, 2kW heater, 230V 60Hz
HUBER CC-308B Pilot ONE 300C 8.5L 25L/min, 3kW heater, 230V 60Hz
HUBER KISS K6 -25C to 200C 4.5L 14L/min, 2kW heater, 230V 60Hz
3 pcs
VACUUM PUMP
Welch CRVPro 30 22 CFM 0.3 micron, 230V 60Hz

Welch 1417F vacuum pump exhaust mist filter
1 set
Agilent AX-65 air-cooled diffusion pump with 250W heater, 230V 60Hz 1 pc
Agilent diffusion pump oil (do NOT fill more than 30mL at a time) 40 mL
Agilent PCG-750 Pirani Capacitance diaphragm high vacuum gauge with power
1 pc
Stainless steel manifold with two on/off valves for vacuum pump and diffusion pump 1 pc
PolyScience IP-80 or Huber TC100 cooler
1 pc
TG-6 glass Thin Film evaporator body with 1 cold trap & 1 gear pump
1 set
DURATHERM S -66C to 366C thermo transfer fluid 5-gallon (18.9L)
2 pcs
Antifreeze 1-gallon (3.78L)
3 pcs
1L cold trap collection flask, glass
2 pcs
10L receiving flask, glass
4 pcs
Viton sealing gasket 2 sets
KF25 bellow, clamps, adapter, tubing
1 set
User's manual 1 pc

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