SKU
R200h

Glass Reactor Ai 200L Non-Jacketed with 200°C Heating Jacket ETL

Price $19,990.00

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Ai R200 series jacketed glass reactors are designed for synthetic reaction of different types of materials in a controlled temperature and vacuum environment. Each reactor features adjustable stirring speeds and a constant pressure feeding funnel that allows you to add material to the vessel at a uniform and controlled speed. The built-in condenser makes it possible to recover some materials, also at a controlled rate of speed.

 

 

Features

  • No more expensive heating circulators, no more messy heat transfer fluid, adapters and tubing. Introduing the new Ai ReactorHeater 200°C heating jacket with temperature controller.

    Ai 200L ReactorHeater with temp controller
    • 200°C maximum temperature
    • 220V 50/60Hz 8,000 watts
    • Speedy heating
    • Ultra-thick insulation for minimum heat loss and very low outer jacket surface temperature
    • Built-in open/close viewing window
    • Easy installation, plug and play
    • Oven-temp protection, over-current protection
    • ETL tested to UL and CSA standards
    • Designed and made in the USA

  • ETL certified to UL and CSA standards
  • Solvent-resistant PTFE on all sealing components ensures long time durability and operation.
  • All glassware is hand-made from food grade high borosilicate glass that is heat/cold/corrosion-resistant.
  • Adjustable stirring rate provides great torque or high speed.
  • Patented PTFE stirring rod bearing for reliable and quiet operation.
  • Optional multi-layer stirring blades for optimal reaction results.
  • Large condenser cooling surface for exceptional condensation performance.
  • Rugged stainless steel reinforced PTFE stirrer with anchored agitator, suitable for a wide range of viscous materials.
  • Easily visual operation with digital speed and temperature displays.
  • Heavy duty stainless steel supporting framework with lockable casters for mobility and stability. (whole support and glass vessel shipped pre-assembled).
  • One year warranty and lifetime US-based parts, service, and support.
  • Mobile and detachable 316L stainless steel splash bin available for an additional cost

Your safety is important to us! Please use caution when operating. Users of glass reaction equipment must take all necessary precautions to avoid contact with rotating parts, particularly entanglement of loose clothing, hair, necklaces, or other jewelry. Under these circumstances, the winding action of the rotating parts can draw the user(s) into the apparatus, resulting in breakage of glassware, burns, and/or chemical exposure. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

 

 

 

PTFE/PVDF CIP Spray Ball

 

 

 

 

 

 

 

 

FAQ for Glass Reactor Series

 

  1. When do you recommend using the different impeller types that you have listed on the website?
    The two different impeller types that we have is the pitched blade and the anchor agitator. It is recommended to use the pitched impeller for low viscosity solutions such as aqueous solutions and organic solvents. The anchor impeller is best used for higher viscosity applications such as thick oils, resins, and polymers.

  2. How do I clean my reactor?
    The most effective and efficient way to clean your reactor would be by using the clean in place kit shown below paired with a pump capable of achieving between 10-20 psi.

  3. What is the best way to fill the reactor?
    The best way to fill the reactor is to pull vacuum on the reactor from the condenser, and use either the stopcock on the lid or other fitting connected to a hose to pull the suck fluid into the reactor. As long as the other end of the tube is submerged in liquid and the pressure inside of the reactor is less than atmospheric pressure, fluid will enter the reactor.

  4. What are the materials of construction for the reactor’s wetted parts?
    3 borosilicate glass and PTFE

  5. How long is the warranty period and what does it cover?
    The length of the warranty is one year, and it covers manufacturing defects,

  6. What accessories come with the reactor?
    The reactor will come with everything listed on the standard package for the unit that will be purchased. If purchasing an entire turnkey, please see the turnkey’s standard package. The standard package can be found on the web listing at Across International’s website under the standard package tab.

  7. Where can I find technical information about the Across International reactor?
    Technical information can be found on the Across International website under the specifications tab. If further technical information is needed, please reach out to the sales team via email or phone at Across International: [email protected] or 888-980899.

  8. What are the lid port sizes for my glass reactor?
    The lid port sizes will vary depending on reactor type. Any port not labelled on the drawing is specific to Across International, take note that the QC-35 is also specific to Across International but clamps and adapters can be bought from Across International as needed for all lid adapters.

    Lid for 10-50L reactor:

    Lid for 100L-200L reactor:
  9. Will these sizes fit standard American ground glass joints? If so which ones will fit?
    Please see the table below for a detailed description of which Across International glass reactor joints will fit the standard American ground glass joints:

Across International Joints Conical Joints

Compatible American Standard Conical Joints

40/38

40/50

34/35

34/45

24/29

24/40

14/23

14/35

 

Specifications
 Model  R200h
 Glass reactor power
 110V 60Hz or 220V 50/60Hz, 1-Phase, 750W
 200C heated jacketed power
 220V 50/60Hz 8000W
 Stirring motor  Power: 750 watts
 Speed: 300 rpm max.
 Torque: 14.7 N.m max.
 Protection: IP44
 Speed ratio: 1:3
 Reaction glass vessel capacity
 53 gallons (200L)
 Feeding flask capacity  2.6 gallons (10L)
 Condenser receiving flask capacity  5.3 gallons (20L)
 Ports on vessel lid  Stirrer: #60 flange x 1
 Temp sensor: #35 flange x 1
 Condenser: #50 ball joint x 1
 Liquid feeding: #34 joint x 2
 Solid feeding: #95 flange x 1
 Feeding funnel port: #40 joint x 1
 Glass material  High borosilicate glass 3.3
 Maximum jacket pressure  4.4 psi or 0.03 MPa
 Drain valve  Flush seal design with large opening and flat flange clamp
 Agitator  Style: impeller
 Material: 304 stainless steel with PTFE liner
 Funnel  Pressure equalizing
 Vacuum gauge  Mechanical
 Swivel caster  Four
 Glass vessel temperature range  -110°F to 400°F
 Vacuum level  20 torr
 Vacuum sealing  Glass or PTFE
 Drain port ground clearance  17 inches
 Mobile splash bin  Material: 316L stainless steel
 Dimensions: 20.5 x 27 x 7" (WxDxH)
 Unit/shipping dimesions (WxDxH)  48 x 41 x 109" / 77 x 61 x 43"
 Compliance  ETL listed to UL and CSA standards (optional), CE (optional)
 Shipping weight  650 Lbs / 870 Lbs
Standard Packages

 Part description

 Quantity

Part image

Glass vessel, lid, clamps, and heavy-duty stainless-steel stand with casters (shipped pre-assembled)
1 set
Ai 200°C 200L heating jacket with PID controller 220V with 10-50P plug 1 pc 
 Rubber bumper (pre-assembled) 1 pc
 Lid gaskets (pre-assembled) 1 set
 Upper and lower clamp set (pre-assembled) 1 set

 Vertical condenser with dual cooling coils, 2 chilling fluid ports, and 1 vacuum port, glass

1 pc
 Glass condenser dispenser with drain port and PTFE open/close valve
1 set
 Glass feeding funnel with PTFE open/close valve
1 set
 Glass receiving flask with PTFE open/close valve 1 set
 Glass bottom drain port with PTFE open/close valve
1 set
 Glass vacuum valve (R-GVV34 x 2, R-GVV40 x 1, R-GVV24 x 3)
6 pcs
 Stirring motor controller with material temperature display (Motor RPM and Material Temperature) 1 set    
 Stirring motor and motor support w/shaft guard cover
1 set  
 USB Cable 1 pc
 Mechanical vacuum gauge with two 3/8" hose barb ports
1 pc
 Temperature probe with PTFE seal
1 pc
 PTFE stirring blades (3 blades), stainless steel rod with PTFE liner
1 pc
 Insulated hose with drain port & open/close valve x 2
 3/8" Stainless steel hose barb adapters x 2
4 pcs
 
 PTFE sealing tape 1 pc 
 PTFE stirring rod positioner/bearing kit
1 set
 Condenser dispenser connection kit 1 set
 Large opening material feeding port kit 1 set
 Bottom drain port sealing flange  1 set
 Rubber-wrapped condenser dispenser support and condenser bracket 5 pcs
 Chilling fluid connector x 2, vacuum connector x 1
3 sets
 Allen key (x 3) and backup inner hex set screws (6) and bolts (2) 1 set
 Hose Clamps 5 pcs
 Motor support rod 1 pc
 SST ball joint clamp 1 pc
 Feeding funnel clamp 1 pc
 316L SST mobile & detachable splash bin
1 pc
#80 Quick Clamp 1 pc
#80 Centering Ring 1 pc
 Motor Power Cord (110V or 220V)  1 pc
 Motor Shaft Universal Joint 1 pc
 User's manual 1 pc

Overview

Ai R200 series jacketed glass reactors are designed for synthetic reaction of different types of materials in a controlled temperature and vacuum environment. Each reactor features adjustable stirring speeds and a constant pressure feeding funnel that allows you to add material to the vessel at a uniform and controlled speed. The built-in condenser makes it possible to recover some materials, also at a controlled rate of speed.

 

 

Features

  • No more expensive heating circulators, no more messy heat transfer fluid, adapters and tubing. Introduing the new Ai ReactorHeater 200°C heating jacket with temperature controller.

    Ai 200L ReactorHeater with temp controller
    • 200°C maximum temperature
    • 220V 50/60Hz 8,000 watts
    • Speedy heating
    • Ultra-thick insulation for minimum heat loss and very low outer jacket surface temperature
    • Built-in open/close viewing window
    • Easy installation, plug and play
    • Oven-temp protection, over-current protection
    • ETL tested to UL and CSA standards
    • Designed and made in the USA

  • ETL certified to UL and CSA standards
  • Solvent-resistant PTFE on all sealing components ensures long time durability and operation.
  • All glassware is hand-made from food grade high borosilicate glass that is heat/cold/corrosion-resistant.
  • Adjustable stirring rate provides great torque or high speed.
  • Patented PTFE stirring rod bearing for reliable and quiet operation.
  • Optional multi-layer stirring blades for optimal reaction results.
  • Large condenser cooling surface for exceptional condensation performance.
  • Rugged stainless steel reinforced PTFE stirrer with anchored agitator, suitable for a wide range of viscous materials.
  • Easily visual operation with digital speed and temperature displays.
  • Heavy duty stainless steel supporting framework with lockable casters for mobility and stability. (whole support and glass vessel shipped pre-assembled).
  • One year warranty and lifetime US-based parts, service, and support.
  • Mobile and detachable 316L stainless steel splash bin available for an additional cost

Your safety is important to us! Please use caution when operating. Users of glass reaction equipment must take all necessary precautions to avoid contact with rotating parts, particularly entanglement of loose clothing, hair, necklaces, or other jewelry. Under these circumstances, the winding action of the rotating parts can draw the user(s) into the apparatus, resulting in breakage of glassware, burns, and/or chemical exposure. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.

 

 

 

PTFE/PVDF CIP Spray Ball

 

 

 

 

 

 

 

 

FAQ for Glass Reactor Series

 

  1. When do you recommend using the different impeller types that you have listed on the website?
    The two different impeller types that we have is the pitched blade and the anchor agitator. It is recommended to use the pitched impeller for low viscosity solutions such as aqueous solutions and organic solvents. The anchor impeller is best used for higher viscosity applications such as thick oils, resins, and polymers.

  2. How do I clean my reactor?
    The most effective and efficient way to clean your reactor would be by using the clean in place kit shown below paired with a pump capable of achieving between 10-20 psi.

  3. What is the best way to fill the reactor?
    The best way to fill the reactor is to pull vacuum on the reactor from the condenser, and use either the stopcock on the lid or other fitting connected to a hose to pull the suck fluid into the reactor. As long as the other end of the tube is submerged in liquid and the pressure inside of the reactor is less than atmospheric pressure, fluid will enter the reactor.

  4. What are the materials of construction for the reactor’s wetted parts?
    3 borosilicate glass and PTFE

  5. How long is the warranty period and what does it cover?
    The length of the warranty is one year, and it covers manufacturing defects,

  6. What accessories come with the reactor?
    The reactor will come with everything listed on the standard package for the unit that will be purchased. If purchasing an entire turnkey, please see the turnkey’s standard package. The standard package can be found on the web listing at Across International’s website under the standard package tab.

  7. Where can I find technical information about the Across International reactor?
    Technical information can be found on the Across International website under the specifications tab. If further technical information is needed, please reach out to the sales team via email or phone at Across International: [email protected] or 888-980899.

  8. What are the lid port sizes for my glass reactor?
    The lid port sizes will vary depending on reactor type. Any port not labelled on the drawing is specific to Across International, take note that the QC-35 is also specific to Across International but clamps and adapters can be bought from Across International as needed for all lid adapters.

    Lid for 10-50L reactor:

    Lid for 100L-200L reactor:
  9. Will these sizes fit standard American ground glass joints? If so which ones will fit?
    Please see the table below for a detailed description of which Across International glass reactor joints will fit the standard American ground glass joints:

Across International Joints Conical Joints

Compatible American Standard Conical Joints

40/38

40/50

34/35

34/45

24/29

24/40

14/23

14/35

 

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