SKU
R100ex

Ai 100L Jacket Reactor w/ Explosion-Proof Motor/Controller 220V

Price $19,990.00

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What does Explosion Proof mean?

The term explosion proof describes electrical and non-electrical fixtures that can prevent explosions from occurring. An electrical product that is marked explosion proof means that this product has an apparatus enclosed in a case that is capable of withstanding an explosion of a specific gas or vapor that may occur within it. It also has the capability of preventing the ignition of a specified gas or vapor surrounding the enclosure by sparks, flashes, or explosion of the gas or vapor within, and that it operates at such an external temperature that a surrounding flammable atmosphere will not be ignited.

To meet the criteria for the explosion proof rating, an enclosure must be able to contain any explosion originating within its housing and prevent sparks from within its housing from igniting vapors, gases, dust, or fibers in the air surrounding it. Therefore, explosion proof, when referring to electrical enclosures, does not mean that it is able to withstand an exterior explosion. Instead, it is the enclosures ability to prevent an internal spark or explosion from causing a much larger blast.


Ai jacketed reactors with Explosion-Proof motor, controller and power management

Ai R100ex series jacketed glass reactors are designed for synthetic reaction of different types of materials in a controlled temperature and vacuum environment. Each reactor features adjustable stirring speeds and a constant pressure feeding funnel that allows you to add material to the vessel at a uniform and controlled speed. The built-in condenser makes it possible to recover some materials, also at a controlled rate of speed.

Features

  • PSI peer reviewed to be used in a C1D1 environment.
  • Includes a thermo insulation jacket with open/close viewing window and top/bottom adjustable drawstrings, specially designed and made for Ai glass jacketed reactors. These jackets will extend chiller life, allow you to go down to a lower temperature, and also cut your utility bill.
  • Solvent-resistant PTFE on all sealing components ensures long time durability and operation.
  • Adjustable stirring rate provides great torque or high speed.
  • Patented PTFE stirring rod bearing for reliable and quiet operation.
  • Optional multi-layer stirring blades for optimal reaction results.
  • Large condenser cooling surface for exceptional condensation performance.
  • Rugged stainless steel reinforced PTFE stirrer with anchored agitator, suitable for a wide range of viscous materials.
  • Easily visual operation with digital speed and temperature displays.
  • Heavy duty stainless steel supporting framework with lockable casters for mobility and stability. (whole support and glass vessel shipped pre-assembled)

Your safety is important to us! Please use caution when operating. Users of glass reaction equipment must take all necessary precautions to avoid contact with rotating parts, particularly entanglement of loose clothing, hair, necklaces, or other jewelry. Under these circumstances, the winding action of the rotating parts can draw the user(s) into the apparatus, resulting in breakage of glassware, burns, and/or chemical exposure. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.


Specifications

Specifications

Model R100ex
Electrical requirements
220V 50/60Hz single phase

Explosion-proof parts
(Made in USA)

* Explosion-proof motor: 1 HP, 750 watts
* Explosion-proof controller and enclosure
* Explosion-proof power connection and cable management
PSI peer reviewed, for use with Ethanol, Pentane, Hexane, Heptane,
Isopropyl Alcohol/Acetone, and Methanol

Volume

Main vessel: 100 liters (26 gallons)
Fluid jacket: 30 liters (8 gallons)
Material Vessel, condenser, feeding funnel and receiving flask: borosilicate glass 3.3
Agitator: 304 stainless steel with PTFE coating
Sealing gaskets: PTFE
Glass vessel temperature range -80C to +200C (-112F to +400F)
Vacuum & pressure
Ultimate vacuum: < 700 Torrs
Display: mechanical vacuum gauge
Maximum fluid jacket pressure: 4.4 psi or 0.03 MPa
Weight and dimensions Unit: 28 x 42 x 95" (fully setup)
Drain port ground clearance: 13.5"
Shipping: 26 x 88 x 45", 460 lbs
Warranty One year
Standard Packages

Standard package

 

 Part description

 Quantity

Part image

 Jacketed glass vessel (Single or Dual), lid (7 Ports), clamps, and heavy-duty stainless steel stand with casters (shipped pre-assembled)
1 set
 Glass vessel insulation jacket with openable viewing window (only for SINGLE JACKET REACTOR) 1 pc
 Rubber bumper (pre-assembled) 1 pc
 Lid gaskets (pre-assembled) 1 set
 Upper and lower clamp set (preassembled) 1 set

 Vertical condenser with dual cooling coils, 2 chilling fluid ports, and 1 vacuum port, glass

1 pc
 Glass condenser dispenser with drain port and PTFE open/close valve
1 set
 Glass feeding funnel with PTFE open/close valve
1 set
 Glass receiving flask with PTFE open/close valve 1 set
 Glass bottom drain port with PTFE open/close valve
1 set
 Glass vacuum valve(R-GVV34 x 2, R-GVV40 x 1, R-GVV24 x 3)
6 pcs
 Explosion-proof controller
1 pc
 Explosion-proof stirring motor and motor support
1 set  
 Mechanical vacuum gauge with two 3/8" hose barb ports
1 pc
 Explosion-proof temperature probe with PTFE seal
1 pc
 PTFE stirring blades (3 blades), stainless steel rod with PTFE liner
1 pc

 Insulated hose with drain port & open/close valve x 2
 3/8" Stainless steel hose barb adapters x 2 

4 pcs
 
 PTFE sealing tape 1 pc 
 PTFE stirring rod positioner/bearing kit
1 set
 Condenser dispenser connection kit 1 set
 Large opening material feeding port kit 1 set
 Bottom drain port sealing flange  1 set
 Rubber-wrapped condenser dispenser support and condenser bracket 5 pcs
 Chilling fluid connector x 2, vacuum connector x 1, Gaskets
3 sets
 Allen key (x 3) and backup inner hex set screws (6) and bolts (2) 1 set
 Hose Clamps 5 pcs
 SST ball joint clamp 1 pc
 Feeding funnel clamp 1 pc
 Frame Parts 20 pcs
 Zip ties 15 pcs
 Motor guard cup 1 pc
Motor Shaft Universal Joint 1 pc
 Explosion-proof quick installation guide 1 pc
 User's manual 1 pc

Overview

 

What does Explosion Proof mean?

The term explosion proof describes electrical and non-electrical fixtures that can prevent explosions from occurring. An electrical product that is marked explosion proof means that this product has an apparatus enclosed in a case that is capable of withstanding an explosion of a specific gas or vapor that may occur within it. It also has the capability of preventing the ignition of a specified gas or vapor surrounding the enclosure by sparks, flashes, or explosion of the gas or vapor within, and that it operates at such an external temperature that a surrounding flammable atmosphere will not be ignited.

To meet the criteria for the explosion proof rating, an enclosure must be able to contain any explosion originating within its housing and prevent sparks from within its housing from igniting vapors, gases, dust, or fibers in the air surrounding it. Therefore, explosion proof, when referring to electrical enclosures, does not mean that it is able to withstand an exterior explosion. Instead, it is the enclosures ability to prevent an internal spark or explosion from causing a much larger blast.


Ai jacketed reactors with Explosion-Proof motor, controller and power management

Ai R100ex series jacketed glass reactors are designed for synthetic reaction of different types of materials in a controlled temperature and vacuum environment. Each reactor features adjustable stirring speeds and a constant pressure feeding funnel that allows you to add material to the vessel at a uniform and controlled speed. The built-in condenser makes it possible to recover some materials, also at a controlled rate of speed.

Features

  • PSI peer reviewed to be used in a C1D1 environment.
  • Includes a thermo insulation jacket with open/close viewing window and top/bottom adjustable drawstrings, specially designed and made for Ai glass jacketed reactors. These jackets will extend chiller life, allow you to go down to a lower temperature, and also cut your utility bill.
  • Solvent-resistant PTFE on all sealing components ensures long time durability and operation.
  • Adjustable stirring rate provides great torque or high speed.
  • Patented PTFE stirring rod bearing for reliable and quiet operation.
  • Optional multi-layer stirring blades for optimal reaction results.
  • Large condenser cooling surface for exceptional condensation performance.
  • Rugged stainless steel reinforced PTFE stirrer with anchored agitator, suitable for a wide range of viscous materials.
  • Easily visual operation with digital speed and temperature displays.
  • Heavy duty stainless steel supporting framework with lockable casters for mobility and stability. (whole support and glass vessel shipped pre-assembled)

Your safety is important to us! Please use caution when operating. Users of glass reaction equipment must take all necessary precautions to avoid contact with rotating parts, particularly entanglement of loose clothing, hair, necklaces, or other jewelry. Under these circumstances, the winding action of the rotating parts can draw the user(s) into the apparatus, resulting in breakage of glassware, burns, and/or chemical exposure. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.


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