Ai 6" Stainless Turnkey Thin Film Distillation Gen 2 ETL

Ai 6" Stainless Turnkey Thin Film Distillation Gen 2 ETL
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  • Item #: TS-6
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Price $185,900.00

 

 

 

PRICING INCLUDES ON-SITE INSTALLATION WITHIN CONTIGUOUS US.


Continuous distillation, a form of distillation, is an ongoing separation in which a mixture is continuously (without interruption) fed into the process and separated fractions are removed continuously as output streams. Distillation is the separation or partial separation of a liquid feed mixture into components or fractions by selective boiling (or evaporation) and condensation. The process produces at least two output fractions. These fractions include at least one volatile distillate fraction, which has boiled and been separately captured as a vapor condensed to a liquid, and practically always a bottoms (or residuum) fraction, which is the least volatile residue that has not been separately captured as a condensed vapor.
 

Ai STAINLESS STEEL THIN FILM DISTILLATION SYSTEM FEATURES

  • Jacketed main evaporator body increases efficiency and protects user from high surface temperature
  • High precision PTFE rollers (or blades) and inner stainless steel surface allow a complete and uniform thin film on the heated surface and leave minimum process residue
  • Easy accessed low-placed jacketed material feeding flask
  • Improved simple design jacketed feeding tube for easy maintenance
  • Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
  • Driving motor with magnetic coupling sealing ensures high vacuum level
  • Constructed with stainless steel and Viton gaskets for ultimate corrosion resistance
  • Auto delay safety circuit for diffusion pump cooling
  • Heavy-duty stainless steel frame with swivel casters and leveling feet for mobility and stability
  • Redesigned drain port with sight glass for easy cleaning and maintenance.
  • Ai on-site installation within contiguous US included
  • Optional Turbo pump with fittings
  • Liquid Nitrogen (in cold trap) is highly recommended for system to get to optimal vacuum levels
  • ETL tested to UL and CSA standards

CAUTION!

  • Never fill circulated heaters or chillers with water, always use Ai or manufacturer's recommended fluid
  • Always leave ample fluid space in heater reservoir to allow fluid heat expansion
  • Always keep system vacuum passage or drain valve open when heating up circulation jackets
  • Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits

 

 

 

SPECIFICATIONS

 Model
 TS-6
 Throughput  3L to 8L per hour (base on processes and material fed)
 Main Evaporator



 Evaporating area: approximately 2,500 cm2
 Material: stainless steel
 Fluid jacket volume: approx. 3.5L
 Heated circulator: 3kW heater, 300°C maximum operating temperature
 Main Condenser




 Condensing area: approximately 2,500 cm2
 Material: stainless steel
 Style: straight column
 Fluid jacket volume: approx. 2L
 Cooling/heated circulator: 2kW heater, -25°C to 200°C operating temperature
 Wiping System



 Style: roller
 Roller/blade material: PTFE
 Driving motor: speed-adjustable with magnetic coupling
 Motor controller: DELTA

 Cold Trap


 Material: stainless steel
 Depth: 16"
 Quantity: two
 Immersion cooler: PolyScience -80°C IP80 x 1
 Receiving flask volume: 1L

 Feeding System

 

 


 Gear pump x 1
    Speed: 20L/hour max. (2.4 mL/turn, 135 turn/minute), adjustable
    Material: stainless steel body with Viton gaskets
    Style: jacketed, heated
 
Flask: glass, 10L, jacketed, refillable during operation, with lid
 Flask jacket volume: approx. 4L
 Heating controller: OMRON
 Heated circulator: 2kW heater, 200°C maximum operating temperature
 Construction: jacketed, heated, insulated stainless steel tubing

 Distillate/Residue Discharge

 Gear pump x 2
    Speed: 10L/hour max. (1.2 mL/turn, 135 turn/minute), adjustable
    Material: stainless steel body with Viton gaskets
    Style: jacketed, heated
 Sight glass: front glass sight with easy-remove clamp
 Heated circulator: 2kW heater, 200°C maximum operating temperature
 
Construction: heated, insulated stainless steel tubing

 Vacuum System


 Vacuum gauge: Agilent gauge with LCD display for high vacuum application
 Vacuum pump: Welch CVRpro 30 with oil mist filter
 Diffusion pump: Agilent AX-65
 Turbo pump: optional, please contact us

 Sealing gasket

 All food grade Viton

 Electrical Control Cabinet



 

 

 Wiper motor controller x 1
 Gear pump controller x 3
 Distillate discharge tubing heater controller x 1
 Residue discharge tubing heater controller x 1
 Main power switch x 1
 Vacuum pump switch x 1
 Diffusion pump switch x 1
 Main Mounting Frame  Heavy duty stainless steel, mounted on four swivel casters with leveling feet
 Main Power
 230V +/-5V, 1~phase 60Hz (50Hz power for Europe and Asia available upon request)

Unit dimesnions & weight 

 94 x 25 x 81" (WxDxH) , 1270 lbs

Shipping dimensions & weight

 1 Crate : 97 x 31 x 81" (WxDxH) ,1197 Lbs  

 1 Pallte : 40 x 48 x 42" ,450 lbs

 Compliance  ETL tested to UL and CSA standards
 Product brochure  Download

 

Across International 6" Stainless Steel Thin Film Introduction

 

 

 

 

COMPONENT LIST

 Part description

 Quantity

Part image

 CHILLER/HEATER
 HUBER KISS 205B 200C 5L 14L/min, 2kW heater, 230V x 2
 HUBER CC-308B Pilot ONE 300C 8.5L 25L/min, 3kW heater, 230V x 1
 HUBER KISS K6 -25C to 200C 4.5L 14L/min, 2kW heater, 230V x 1
4 pcs
 PolyScience IP-80 -80°C low temperature cooler 1 pc  

 Welch CRVPro 30 22 CFM 0.3 micron, 230V with 1417F exhaust filter

1 set
 Agilent AX-65 air-cooled diffusion pump with 250W heater, 230V 60Hz 1 pc
 Agilent PCG-750 Pirani diaphragm high vacuum gauge with power
1 pc

 Stainless steel manifold with two on/off valves for vacuum pump and

diffusion pump

1 pc

 TS-6 SST Thin Film evaporator body with 2 cold traps & 3 gear

pumps

1 set
 DURATHERM S -66C to 366C thermo transfer fluid 5-gallon (18.9L)
2 pcs
 Antifreeze 1-gallon (3.78L)
3 pcs
 1L cold trap receiving flask, glass
2 pcs  
 Viton sealing gasket 2 sets
 KF25 bellow, clamps, adapter, tubing
1 set
 User's manual 1 pc

 

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