Ai 6" Stainless Turnkey Thin Film Distillation Gen 2 ETL

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Item #: TS-6

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PRICING INCLUDES ON-SITE INSTALLATION WITHIN CONTIGUOUS US.

Continuous distillation, a form of distillation, is an ongoing separation in which a mixture is continuously (without interruption) fed into the process and separated fractions are removed continuously as output streams. Distillation is the separation or partial separation of a liquid feed mixture into components or fractions by selective boiling (or evaporation) and condensation. The process produces at least two output fractions. These fractions include at least one volatile distillate fraction, which has boiled and been separately captured as a vapor condensed to a liquid, and practically always a bottoms (or residuum) fraction, which is the least volatile residue that has not been separately captured as a condensed vapor.

Ai STAINLESS STEEL THIN FILM DISTILLATION SYSTEM FEATURES

Jacketed main evaporator body increases efficiency and protects user from high surface temperature
High precision PTFE rollers (or blades) and inner stainless steel surface allow a complete and uniform thin film on the heated surface and leave minimum process residue
Easy accessed low-placed jacketed material feeding flask
Improved simple design jacketed feeding tube for easy maintenance
Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
Driving motor with magnetic coupling sealing ensures high vacuum level
Constructed with stainless steel and Viton gaskets for ultimate corrosion resistance
Auto delay safety circuit for diffusion pump cooling
Heavy-duty stainless steel frame with swivel casters and leveling feet for mobility and stability
Redesigned drain port with sight glass for easy cleaning and maintenance.
Ai on-site installation within contiguous US included
Optional Turbo pump with fittings
Liquid Nitrogen (in cold trap) is highly recommended for system to get to optimal vacuum levels
ETL tested to UL and CSA standards

CAUTION!

Never fill circulated heaters or chillers with water, always use Ai or manufacturer's recommended fluid
Always leave ample fluid space in heater reservoir to allow fluid heat expansion
Always keep system vacuum passage or drain valve open when heating up circulation jackets
Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits

SPECIFICATIONS

Model	TS-6
Throughput	3L to 8L per hour (base on processes and material fed)
Main Evaporator	Evaporating area: approximately 2,500 cm2 Material: stainless steel Fluid jacket volume: approx. 3.5L Heated circulator: 3kW heater, 300°C maximum operating temperature
Main Condenser	Condensing area: approximately 2,500 cm2 Material: stainless steel Style: straight column Fluid jacket volume: approx. 2L Cooling/heated circulator: 2kW heater, -25°C to 200°C operating temperature
Wiping System	Style: roller Roller/blade material: PTFE Driving motor: speed-adjustable with magnetic coupling Motor controller: DELTA
Cold Trap	Material: stainless steel Depth: 16" Quantity: two Immersion cooler: PolyScience -80°C IP80 x 1 Receiving flask volume: 1L
Feeding System	Gear pump x 1 Speed: 20L/hour max. (2.4 mL/turn, 135 turn/minute), adjustable Material: stainless steel body with Viton gaskets Style: jacketed, heated Flask: glass, 10L, jacketed, refillable during operation, with lid Flask jacket volume: approx. 4L Heating controller: OMRON Heated circulator: 2kW heater, 200°C maximum operating temperature Construction: jacketed, heated, insulated stainless steel tubing
Distillate/Residue Discharge	Gear pump x 2 Speed: 10L/hour max. (1.2 mL/turn, 135 turn/minute), adjustable Material: stainless steel body with Viton gaskets Style: jacketed, heated Sight glass: front glass sight with easy-remove clamp Heated circulator: 2kW heater, 200°C maximum operating temperature Construction: heated, insulated stainless steel tubing
Vacuum System	Vacuum gauge: Agilent gauge with LCD display for high vacuum application Vacuum pump: Welch CVRpro 30 with oil mist filter Diffusion pump: Agilent AX-65 Turbo pump: optional, please contact us
Sealing gasket	All food grade Viton
Electrical Control Cabinet	Wiper motor controller x 1 Gear pump controller x 3 Distillate discharge tubing heater controller x 1 Residue discharge tubing heater controller x 1 Main power switch x 1 Vacuum pump switch x 1 Diffusion pump switch x 1
Main Mounting Frame	Heavy duty stainless steel, mounted on four swivel casters with leveling feet
Main Power	230V +/-5V, 1~phase 60Hz (50Hz power for Europe and Asia available upon request)
Unit dimesnions & weight	94 x 25 x 81" (WxDxH) , 1270 lbs
Shipping dimensions & weight	1 Crate : 97 x 31 x 81" (WxDxH) ,1197 Lbs 1 Pallte : 40 x 48 x 42" ,450 lbs
Compliance	ETL tested to UL and CSA standards
Product brochure	Download

Across International 6" Stainless Steel Thin Film Introduction

COMPONENT LIST

Part description	Quantity	Part image
CHILLER/HEATER HUBER KISS 205B 200C 5L 14L/min, 2kW heater, 230V x 2 HUBER CC-308B Pilot ONE 300C 8.5L 25L/min, 3kW heater, 230V x 1 HUBER KISS K6 -25C to 200C 4.5L 14L/min, 2kW heater, 230V x 1	4 pcs
PolyScience IP-80 -80°C low temperature cooler	1 pc
Welch CRVPro 30 22 CFM 0.3 micron, 230V with 1417F exhaust filter	1 set
Agilent AX-65 air-cooled diffusion pump with 250W heater, 230V 60Hz	1 pc
Agilent PCG-750 Pirani diaphragm high vacuum gauge with power	1 pc
Stainless steel manifold with two on/off valves for vacuum pump and diffusion pump	1 pc
TS-6 SST Thin Film evaporator body with 2 cold traps & 3 gear pumps	1 set
DURATHERM S -66C to 366C thermo transfer fluid 5-gallon (18.9L)	2 pcs
Antifreeze 1-gallon (3.78L)	3 pcs
1L cold trap receiving flask, glass	2 pcs
Viton sealing gasket	2 sets
KF25 bellow, clamps, adapter, tubing	1 set
User's manual	1 pc