Ai 6" Stainless Turnkey 0.25m2 Thin Film Distillation System

Ai 6" Stainless Turnkey 0.25m2 Thin Film Distillation System
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  • Item #: TS-6
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Price $179,000.00

 

 

 

 

 

PRICING INCLUDES Ai ON-SITE INSTALLATION WITHIN CONTIGUOUS US.


Continuous distillation, a form of distillation, is an ongoing separation in which a mixture is continuously (without interruption) fed into the process and separated fractions are removed continuously as output streams. Distillation is the separation or partial separation of a liquid feed mixture into components or fractions by selective boiling (or evaporation) and condensation. The process produces at least two output fractions. These fractions include at least one volatile distillate fraction, which has boiled and been separately captured as a vapor condensed to a liquid, and practically always a bottoms (or residuum) fraction, which is the least volatile residue that has not been separately captured as a condensed vapor.
 

Ai STAINLESS STEEL THIN FILM DISTILLATION SYSTEM FEATURES

  • High precision PTFE rollers and inner stainless steel surface allow a complete and uniform thin film on the heated surface and leave minimum process residue
  • Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
  • Driving motor with magnetic coupling sealing ensures high vacuum level
  • Constructed with stainless steel and Viton gaskets for ultimate corrosion resistance
  • Auto delay safety circuit for diffusion pump cooling
  • Heavy duty stainless steel frame with station-able casters for mobility and stability
  • Newly redesigned drain port with dual sight glass for easy cleaning and maintenance.
  • Ai on-site installation within contiguous US included
  • Optional Turbo pump with fittings
  • Liquid Nitrogen (in cold trap) is highly recommended for system to get to optimal vacuum levels
  • UL/CSA certified

Ai TRANING AND CLASSES AT 600 SPICE ISLANDS DR., SPARKS, NV ($4,000)

  • 1-2 day class on Ai Thin Film Distillation Systems, including setup, operation, cleaning and maintenance.
  • Class is private with five students limit.
  • Student requirements should be presented to Ai prior to arrival. Courses can be customized to meet your extraction goals, allowing you to optimize your time and output.
  • Students are responsible for their own accommodations.

CAUTION!

  • Never fill circulated heaters or chillers with water, always use Ai or manufacturer's recommended fluid
  • Always leave ample fluid space in heater reservoir to allow fluid heat expansion
  • Always keep system vacuum passage or drain valve open when heating up circulation jackets
  • Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits

SPECIFICATIONS

 Model
 TS-6
 Throughput  3L to 6L per hour (base on processes and material fed)
 Main Evaporator



 Evaporating area: approximately 2,500 cm2
 Material: stainless steel
 Fluid jacket volume: approx. 3.5L
 Heated circulator: 3kW heater, 300°C maximum operating temperature

 Main Condenser




 Condensing area: approximately 2,500 cm2
 Material: stainless steel
 Style: straight column
 Fluid jacket volume: approx. 2L
 Cooling/heated circulator: 2kW heater, -25°C to 200°C operating temperature
 Wiping System



 Style: roller
 Roller material: PTFE
 Driving motor: speed-adjustable with magnetic coupling
 Motor controller: DELTA

 Cold Trap


 Material: stainless steel
 Depth: 16"
 Quantity: two
 Immersion cooler: PolyScience -80°C IP80 x 1
 Receiving flask volume: 1L

 Feeding System

 

 


 Flask volume: 20L, refillable during operation
 Material: borosilicate glass flask, with stainless steel lid
 Drive: stainless steel gear pump, jacketed, heated, speed-adjustable
 Heating: heated stainless panel
 Heating controller: OMRON
 Heated circulator: 2kW heater, 200°C maximum operating temperature

 Distillate Discharge

 Drive: stainless steel gear pump, jacketed, heated, speed-adjustable
 Sight glass: front and back glass sight with easy remove caps

 Residue Discharge

 Drive: stainless steel gear pump, jacketed, heated, speed-adjustable
 Sight glass: front and back glass sight with easy remove caps

 Vacuum System


 Vacuum gauge: Agilent gauge with LCD display for high vacuum application
 Vacuum pump: Welch CVRpro 30 with oil mist filter
 Diffusion pump: Agilent AX-65
 Turbo pump: optional, please contact us

 Sealing gasket

 All food grade Viton

 Electrical Control Cabinet



 


 Wiper motor controller x 1
 Gear pump controller x 3
 Distillate discharge tubing heater controller x 1
 Residue discharge tubing heater controller x 1
 Main power switch x 1
 Vacuum pump switch x 1
 Diffusion pump switch x 1
 Main Mounting Frame  Heavy duty stainless steel, mounted on four station-able casters
 Main Power
 230V +/-5V, 1~phase 60Hz (50Hz power for Europe and Asia available upon request)
 Weight and dimensions
 Unit: 1,250 lbs, 91 x 24 x 84" (WxDxH)
 Compliance  UL, CSA
 Product brochure  Download

 

 

COMPONENT LIST

 Part description

 Quantity

Part image

 CHILLER/HEATER OPTION #1 (recommended)
 HUBER KISS 205B 200C 5L 14L/min, 2kW heater, 230V 60Hz
 HUBER CC-308B Pilot ONE 300C 8.5L 25L/min, 3kW heater, 230V 60Hz
 HUBER KISS K6 -25C to 200C 4.5L 14L/min, 2kW heater, 230V 60Hz
3 pcs
 CHILLER/HEATER OPTION #2
 
Julabo CORIO CP-BC4 200C 4.5L 27L/min, 1kW heater, 208V 60Hz

 Julabo SL-12 300C 12L 26L/min, 3kW heater, 230V 60Hz
 Julabo CORIO CP-200F -20C to 200C 4L 27L/min, 1kW heater, 230V 60Hz
3 pcs  
 VACUUM PUMP OPTION #1
 
Edwards E2M28 21 CFM 0.75 micron, 115V/230V 50/60Hz with EMF20 filter
1 set
 VACUUM PUMP OPTION #2 (recommended)
 
Welch CRVPro 30 22 CFM 0.3 micron, 230V 60Hz
, with 1417 exhaust filter
1 set
 Agilent PGC-750 Pirani Capacitance digphragm high vacuum gauge
  with power
1 pc
 Agilent AX-65 air-cooled diffusion pump with 250W heater, 230V 60Hz
1 pc
 TS-6 SST Thin Film evaporator body with 2 cold traps & 3 gear pumps
1 set
 DURATHERM S -66C to 366C thermo transfer fluid 5-gallon (18.9L)
2 pcs
 Antifreeze 1-gallon (3.78L)
3 pcs
 1L cold trap receiving flask, glass
2 pcs  
 Viton sealing gasket 2 sets
 KF25 bellow, clamps, adapter, tubing
1 set
 User's manual 1 pc

 

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