Ai 6" Glass Turnkey Thin Film Distillation System

Ai 6" Glass Turnkey Thin Film Distillation System
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  • Item #: TG-6
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Price $119,000.00






  • High precision PTFE rollers (or blades) and inner glass surface allow a complete and uniform thin film on the heated surface, and prevent process residue
  • Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
  • Low placed feeding flask for ease of operation
  • Driving motor with magnetic coupling sealing ensures high vacuum level
  • Constructed with high borosilicate glass 3.3, stainless steel and Viton gaskets for ultimate corrosion resistance
  • Transparent glass system allows you to see through all processes
  • Auto delay safety circuit for diffusion pump cooling
  • Heavy duty stainless steel frame with stationable casters for mobility and stability
  • Optional Agilent diffusion pump with oil level indicator
  • Optional Turbo pump with fittings
  • Optional PolyScience immersion cooler down to -80°C (no dry ice needed)
  • Ai on-site installation within contiguous US included
  • Liquid Nitrogen (in cold trap) is highly recommended for system to get to optimal vacuum levels
  • ETL tested to UL and CSA standards


  • 1-2 day class on Ai Thin Film Distillation Systems, including setup, operation, cleaning and maintenance.
  • Class is private with five students limit.
  • Student requirements should be presented to Ai prior to arrival. Courses can be customized to meet your extraction goals, allowing you to optimize your time and output.
  • Students are responsible for their own accommodations.


  • Never fill circulated heaters or chillers with water, always use Ai or manufacturer's recommended fluid
  • Always leave ample fluid space in heater reservoir to allow fluid heat expansion
  • Always keep system vacuum passage or drain valve open when heating up circulation jackets
  • Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits


 Throughput  2L to 5L per hour (base on processes and material fed)
 Main Evaporator

 Evaporating area: approximately 2,500 cm2
 Material: borosilicate glass
 Glass jacket volume: approx. 3L
 Heated circulator: 3kW heater, 300°C maximum operating temperature
 Main Condenser

 Condensing area: approximately 4,000 cm2
 Material: borosilicate glass
 Style: coil
 Glass jacket volume: approx. 1.5L
 Cooling/heated circulator: 2kW heater, -25°C to 200°C operating temperature
 Wiping System

 Style: roller
 Roller material: PTFE
 Driving motor: speed-adjustable with magnetic coupling
 Motor controller: DELTA

 Cold Trap

 Material: borosilicate glass with polyethylene lid
 Depth: 17"
 Quantity: one
 Receiving flask volume: 1L
 Immersion cooler: PolyScience -80°C IP80 (OPTIONAL)

 Feeding System




 Drive: stainless steel gear pump, jacketed, heated, speed-adjustable
 Flask volume: 10L, jacketed, refillable during operation
 Material: borosilicate glass flask, with stainless steel lid
 Flask jacket volume: approx. 4L
 Tubing: stainless steel
 Heating: heated tape with insulation
 Heating controller: OMRON
 Heated circulator: 2kW heater, 200°C maximum operating temperature

 Distillate Discharge


 Receiving flask volume: 10L, glass
 Drain passage: non-heated
 Sealing gasket: Viton

 Residue Discharge



 Receiving flask volume: 10L, glass
 Drain passage: heated and insulated
 Heating: heated tape with insulation
 Heating controller: Omron
 Sealing gasket: Viton

 Vacuum System


 Vacuum gauge: Agilent gauge with LCD display for high vacuum application
 Vacuum pump: Welch CVRpro 30 with oil mist filter
 Diffusion pump: Agilent AX-65 (OPTIONAL)
 Turbo pump: option, please contact us

 Sealing gasket

 All food grade Viton

 Electrical Control Cabinet



 Wiper motor controller x 1
 Gear pump controller x 1
 Feeding tubing heater controller x 1
 Residue discharge heater controller x 1
 Main power switch x 1
 Vacuum pump switch x 1
 Diffusion pump switch x 1
 Main Mounting Frame  Heavy duty stainless steel, mounted on four stationable casters
 Main Power
 230V +/-5V, 1~phase 60Hz (50Hz power for Europe and Asia available upon request)
 Unit/shipping dimensions
 86 x 24 x 77" / 82 x 27 x 78" (WxDxH)
 Unit/shipping weight  770 Lbs / 890 Lbs (Does not include heaters/chillers)
 Compliance  ETL tested to UL and CSA standards
 Product brochure  Download




Component description


Part image

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 CHILLER/HEATER OPTION #2 (recommended)
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3 pcs  
 VACUUM PUMP OPTION #1 (recommended)
Welch CRVPro 30 22 CFM 0.3 micron, 230V 60Hz

 Welch 1417F vacuum pump exhaust mist filter
1 set
Edwards E2M28 21 CFM 0.75 micron, 115V/230V 50/60Hz

 Edwards EMF20 dual-stage exhaust mist filter
1 set
Ai SuperVac 21 CFM 0.3 micron, 220V 50/60Hz

 Ai SMF-020 vacuum pump exhaust mist filter
1 set
 Agilent PCG-750 Pirani Capacitance digphragm high vacuum gauge
  with power
1 pc
 Agilent AX-65 air-cooled diffusion pump with 250W heater, 230V 60Hz
1 pc
 TG-6 glass Thin Film evaporator body with 1 cold trap & 1 gear pump
1 set
 DURATHERM S -66C to 366C thermo transfer fluid 5-gallon (18.9L)
2 pcs
 Antifreeze 1-gallon (3.78L)
3 pcs
 1L cold trap receiving flask, glass
2 pcs  
 10L receiving flask, glass
4 pcs
 Viton sealing gasket 2 sets
 KF25 bellow, clamps, adapter, tubing
1 set
 User's manual 1 pc


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