Ai 6" Glass Turnkey 0.25m2 Thin Film Distillation System

Ai 6" Glass Turnkey 0.25m2 Thin Film Distillation System
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  • Item #: TG-6
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Price $119,000.00

 

 

 

 

PRICING INCLUDES Ai ON-SITE INSTALLATION WITHIN CONTIGUOUS US.


Ai GLASS THIN FILM DISTILLATION SYSTEM FEATURES

  • High precision PTFE rollers and inner glass surface allow a complete and uniform thin film on the heated surface, and prevent process residue
  • Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
  • Low placed feeding flask for ease of operation
  • Driving motor with magnetic coupling sealing ensures high vacuum level
  • Constructed with high borosilicate glass 3.3, stainless steel and Viton gaskets for ultimate corrosion resistance
  • Transparent glass system allows you to see through all processes
  • Auto delay safety circuit for diffusion pump cooling
  • Heavy duty stainless steel frame with stationable casters for mobility and stability
  • Optional Agilent diffusion pump with oil level indicator
  • Optional Turbo pump with fittings
  • Optional PolyScience immersion cooler down to -80°C (no dry ice needed)
  • Ai on-site installation within contiguous US included
  • Liquid Nitrogen (in cold trap) is highly recommended for system to get to optimal vacuum levels
  • UL/CSA certified

Ai TRANING CLASSES AT 600 SPICE ISLANDS DR., SPARKS, NV ($4,000)

  • 1-2 day class on Ai Thin Film Distillation Systems, including setup, operation, cleaning and maintenance.
  • Class is private with five students limit.
  • Student requirements should be presented to Ai prior to arrival. Courses can be customized to meet your extraction goals, allowing you to optimize your time and output.
  • Students are responsible for their own accommodations.

CAUTION!

  • Never fill circulated heaters or chillers with water, always use Ai or manufacturer's recommended fluid
  • Always leave ample fluid space in heater reservoir to allow fluid heat expansion
  • Always keep system vacuum passage or drain valve open when heating up circulation jackets
  • Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits

SPECIFICATIONS

 Model
 TG-6
 Throughput  2L to 5L per hour (base on processes and material fed)
 Main Evaporator



 Evaporating area: approximately 2,500 cm2
 Material: borosilicate glass
 Glass jacket volume: approx. 3L
 Heated circulator: 3kW heater, 300°C maximum operating temperature
 Main Condenser




 Condensing area: approximately 4,000 cm2
 Material: borosilicate glass
 Style: coil
 Glass jacket volume: approx. 1.5L
 Cooling/heated circulator: 2kW heater, -25°C to 200°C operating temperature
 Wiping System



 Style: roller
 Roller material: PTFE
 Driving motor: speed-adjustable with magnetic coupling
 Motor controller: DELTA

 Cold Trap


 Material: borosilicate glass with polyethylene lid
 Depth: 17"
 Quantity: one
 Receiving flask volume: 1L
 Immersion cooler: PolyScience -80°C IP80 (OPTIONAL)

 Feeding System
 

 

 

 


 Drive: stainless steel gear pump, jacketed, heated, speed-adjustable
 Flask volume: 10L, jacketed, refillable during operation
 Material: borosilicate glass flask, with stainless steel lid
 Flask jacket volume: approx. 4L
 Tubing: stainless steel
 Heating: heated tape with insulation
 Heating controller: OMRON
 Heated circulator: 2kW heater, 200°C maximum operating temperature

 Distillate Discharge

 

 Receiving flask volume: 10L, glass
 Drain passage: non-heated
 Sealing gasket: Viton

 Residue Discharge

 

 

 Receiving flask volume: 10L, glass
 Drain passage: heated and insulated
 Heating: heated tape with insulation
 Heating controller: Omron
 Sealing gasket: Viton

 Vacuum System

 

 Vacuum gauge: Agilent gauge with LCD display for high vacuum application
 Vacuum pump: Welch CVRpro 30 with oil mist filter
 Diffusion pump: Agilent AX-65 (OPTIONAL)
 Turbo pump: option, please contact us

 Sealing gasket

 All food grade Viton

 Electrical Control Cabinet



 

 

 Wiper motor controller x 1
 Gear pump controller x 1
 Feeding tubing heater controller x 1
 Residue discharge heater controller x 1
 Main power switch x 1
 Vacuum pump switch x 1
 Diffusion pump switch x 1
 Main Mounting Frame  Heavy duty stainless steel, mounted on four stationable casters
 Main Power
 230V +/-5V, 1~phase 60Hz (50Hz power for Europe and Asia available upon request)
 Dimensions (WxDxH)  86 x 24 x 77"
 Compliance  UL, CSA
 Product brochure  Download

 

 

COMPONENT LIST

Component description

 Quantity

Part image

 CHILLER/HEATER OPTION #1
 
PolyScience AD07H200-A13D 200C 7L 17L/min, 2.2kW heater, 208V 60Hz
x 2
 PolyScience AD07R-40-A13D -40C to 200C, 7L, 2.2kW heater, 208V 60Hz
3 pcs
 CHILLER/HEATER OPTION #2 (recommended)
 HUBER KISS 205B 200C 5L 14L/min, 2kW heater, 230V 60Hz
 HUBER CC-308B Pilot ONE 300C 8.5L 25L/min, 3kW heater, 230V 60Hz
 HUBER KISS K6 -25C to 200C 4.5L 14L/min, 2kW heater, 230V 60Hz
3 pcs

 CHILLER/HEATER OPTION #3
 
Julabo CORIO CP-BC4 200C 4.5L 27L/min, 1kW heater, 208V 60Hz

 Julabo SL-12 300C 12L 26L/min, 3kW heater, 230V 60Hz
 Julabo CORIO CP-200F -20C to 200C 4L 27L/min, 1kW heater, 230V 60Hz

3 pcs  
 VACUUM PUMP OPTION #1 (recommended)
 
Welch CRVPro 30 22 CFM 0.3 micron, 230V 60Hz

 Welch 1417F vacuum pump exhaust mist filter
1 set
 VACUUM PUMP OPTION #2
 
Edwards E2M28 21 CFM 0.75 micron, 115V/230V 50/60Hz

 Edwards EMF20 dual-stage exhaust mist filter
1 set
  VACUUM PUMP OPTION #3
 
Ai SuperVac 21 CFM 0.3 micron, 220V 50/60Hz

 Ai SMF-020 vacuum pump exhaust mist filter
1 set
      
 Agilent PGC-750 Pirani Capacitance digphragm high vacuum gauge
  with power
1 pc
 Agilent AX-65 air-cooled diffusion pump with 250W heater, 230V 60Hz
  (optional)
1 pc
 TG-6 glass Thin Film evaporator body with 1 cold trap & 1 gear pump
1 set
 
 DURATHERM S -66C to 366C thermo transfer fluid 5-gallon (18.9L)
2 pcs
 Antifreeze 1-gallon (3.78L)
3 pcs
 1L cold trap receiving flask, glass
2 pcs  
 10L receiving flask, glass
4 pcs
 Viton sealing gasket 2 sets
 KF25 bellow, clamps, adapter, tubing
1 set
 User's manual 1 pc

 

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